How to rationally plan the overall application of AGV?
Release time:
2023-03-27
With the progress of mobile robot technology such as AGV and the demand of industrial upgrading in recent years, the application of AGV industrial robot system has gradually become the first choice for enterprises to upgrade flexible production equipment and warehousing automation. However, through the analysis of the characteristics of AGV robot distribution industry and the experience of end users we have contacted for many years, there are many drawbacks and misunderstandings in the selection of AGV products and the overall AGV system planning.
First of all, in the implementation of the overall AGV application project, 30% of enterprises lack overall consideration in the selection of AGV products. Can they be perfectly connected with existing equipment? AGV load weight and actual site adaptability? Environmental requirements and safety, etc ... Finally, it became an image model project, which only represented the demonstration function of enterprise technological progress rather than making AGV make the best use of it.
Second, the narrow application field of AGV in China has not made AGV play its greatest role. Take our high-profit monopoly state-owned enterprises as an example: the number of AGVs in tobacco enterprises accounts for a large proportion of the market utilization rate of AGV, while a large number of industries that need to reduce the labor intensity of employees, such as petrochemical industry, food and medicine industry, heavy military industry, railway aviation and general manufacturing industry, which should give full play to the advantages of AGV, use AGV in a small proportion, which makes the profiteering industry, high-welfare industry reduce jobs and escape social responsibility, while ordinary industries bear a large number of manual burdens, and even make high-intensity work in toxic and harmful working environments.
Thirdly, most AGV manufacturers simply don't have the ability of design and integration. In recent years, everyone has seen the big cake of logistics robots, and the explosive growth of demand in various industries has not concealed the current situation that the users of client enterprises and AGV manufacturers lack experience in overall planning and system design, and their integrated analysis ability is not strong. In this country, under the environment of relationship-oriented sales and homogenization and low quality, AGV manufacturers blindly price war, only considering the performance of AGV single machine makes the design go into a misunderstanding, but there is no AGV function expansion and integrated application innovation. Coupled with the internal corruption of some enterprises, it wastes investment to buy a large number of AGV products with poor function and poor quality, and it is impossible to truly realize the intelligent automation of AGV, which makes many business owners doubt the role of AGV.
Guangzhou Zhilun Technology Co., Ltd. is committed to studying the application solutions of AGV, based on the efficiency, simplicity, standardization, modularity and humanization of the overall logistics process, and aiming at promoting customers to maximize their interests with effective solutions, this paper puts forward some suggestions on the rational design and planning of AGV system:
1. Consider the equipment system architecture from your process requirements and the performance characteristics of AGV. Guangzhou zhilun technology AGV has the functions of one-way forward, two-way driving, U-turn, left-right lateral movement, in-situ rotation, carrying, latent towing and other fast moving functions, which is suitable for cross-regional design of logistics transshipment in multi-point occasions and automatically avoids obstacles and optimizes routes. For example:
1) a simple point-to-point transportation (within 5 stations or under the condition of low frequency of transportation tasks) in a 200m workshop only requires a bidirectional AGV robot to run in single-machine mode, thus saving the site and reducing the turning mileage without causing congestion;
2) When your products are heavy (more than 200KG) and bulky, or need to be transported to the transit area, you should use AGV trailer to transport them, which not only improves the handling capacity and safety at one time, but also facilitates the transshipment of the next process.
3) For the 24-hour busy circular logistics transportation with relatively uniform output, the backpack AGV should be used as far as possible for high-speed driving.
2. Build your overall efficient logistics system from the cost-effective reference of AGV. In automobile, hardware, printing, paper-making and other industries, most of the handling materials belong to the super-large and overweight type, with a busy logistics volume and a certain distance between the material storage and processing areas. Large tonnage medium and low speed AGV products should be used when workers' activities and other equipment operation lines are not affected, and materials can be transported simply and safely. The use of heavy-duty AGV products customized by Guangzhou Zhilun Technology will become a cost-effective solution. Then in food, pharmaceutical, tobacco, electronic manufacturing and other industries, small tonnage and high-speed AGV products should be used to organically combine a large number of scattered material box manufacturing equipment, and the flexibility corresponding to the change of equipment layout is also an area where Guangzhou Zhilun technology AGV robot plays its advantages; AGV is the most suitable handling method in industries with special needs such as electronic clean environment and dangerous working environment such as liquid crystal production.
To sum up: At present, the application of AGV robots in China is limited to a few industries with economic strength, and there are still many innovative applications to be explored in the optimization of existing equipment resources and the application of AGV. We believe that the application scope and form of AGV will develop by leaps and bounds only after more and more industrial enterprises reach a certain level with the integration of industrial scale and logistics in the future. More AGV application configuration schemes need to be combined with the enterprise's own needs. Guangzhou Zhilun Technology Co., Ltd. is willing to carry out strategic cooperation with more innovative modern enterprises, so that robots can truly benefit enterprises and mankind!
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